Facilities

drop-forge-hammer hot-forging -press

Facilities  
At Maruti Cast & Forge

Manufacturer of High Quality Hot Forging Parts in India

Maruti Cast & Forge is a renowned hot forging company in India. We are one of the leading manufacturers & exporters of Steel forgings, Stainless Steel forgings in Ludhiana India.

We have in-house facility of Die design & development, CNC Machining, Inspection & Testing, and Continuous Heat Treatment facility ensures fast delivery of your part and also making us a one-stop source for all your forging needs.

Forging Facility

The forge shop is equipped with:
  • 1 Nos - 2 Tonn Belt Drop Hammers
  •  1 Nos -1 Tonn Belt Drop Hammers
  •  1 Nos - Screw Forging Press 1000T
  •   1 Nos Billet cutting machine
  •  3 Nos - Trimming Press
    • Simulation Softwares are used for Forging Die design to maintain right grain flow structure. Forging Weight Range 500gm - 38kg

Raw Material Sourcing

Material is procured from reputable approved Steel Mills in form of BARS/Flats in various sizes as per the requirement of the final product. Every care is taken to protect the raw material against corrosion, degrading and other harmful processes. Incoming steel is fully tested for surface at metallurgical and mechanical labs which include BHN Hardness Testers and Tensile Testing Machine. Color coding is done on each and every bar as per established color codes and material is passed to the cutting department. Cutting of the material is done with Heavy Presses, Bandsaw machine.

Design & Engineering

  • State-of-the-art CAD/ CAM infrastructure for 3D modeling, NC tool path generation to accelerate response time in developing new parts.
  • Metal flow simulation software DEFORM F3-6.1 for virtual manufacturing for design optimization and process validation to develop new parts right the first time.
  • High-end CAM software, like UG-NX6 for generating NC tool paths for high-speed die cutting, to reduce turnaround time in die manufacturing.
  • The forging parts are validated on CNC CMM of Carl Zeiss.

Tool & Die Manufacturing

We have a state of the art in house Die manufacturing facility comprising of 2 Nos. of CNC milling machines from renowned company This facility also includes high precision EDM.